ROV Tether with Air Hose

✓ High pressure air hose
✓ Custom buoyancy options for seawater and freshwater
✓ High tensile strength Kevlar® Reinforced
✓ Integrated power, signal, and fiber optic options
✓ resistance to hydrolysis, corrosion, abrasion

Ordering Information
MOQ:  100m or project-based negotiation
Standard Lead Time: 3-6 weeks after order confirmation
Customization: Fully supported

Product Details

Product Tags

ROV Tether with Air Hose

Compact ROV Tether for Lightweight Underwater Systems


An ROV Tether With Air Hose combines electrical, signal, or data transmission with an integrated pneumatic tube in a single cable assembly. Designed for underwater ROV operations, RouLine custom tether cables provide reliable connectivity and air supply for pneumatic tools and equipment, with flexible configurations to meet specific system requirements.

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Custom Cable Solutions |       Flexible MOQ |       Fast Lead Time |


Key Features

Power, Signal and Pneumatic Air Hose integrated into one small-diameter tether.

Lightweight Construction for easy handling, deployment and underwater movement.

Durable PUR/TPU Sheath, Resistant to seawater, abrasion, oil and repeated bending.

High Tensile Strength Kevlar® Reinforced for reliable ROV deployment, recovery and towing.

Customizable Configuration: Conductor, signal, fiber, air hose, buoyancy and jacket options available.


Specifications

Item

Specification

Conductor

Fine-stranded, extra-flexible tinned soft copper wire

Conductor Standard

IEC 60228 (VDE 0295) Class 6

Insulation

TPE, TPV, XLPE, DPEM

Core Structure

Anti-twist layering, grouped gap filling, twisted pairs, and layered binding

Optical Fiber

Single-mode / Multi-mode, 6–24 fibers

Shielding

Individual Pair/Unit Shielding (aluminum foil + copper braid) 

Overall Shielding (copper braid). Shielding coverage density ≥85%.

Tensile Member

Central Kevlar core, interstitial Kevlar fill, or Kevlar braid

Air Control

Air Hose

Outer Sheath

PUR, PE, TPU

Working Voltage

300/300 V – 0.6/1 kV (for higher voltage, please contact )

Test Voltage

2,000 V

Insulation Resistance

≥20 MΩ·km at 20°C

Minimum Bending Radius

Dynamic: 7.5 × OD; Fixed: 4 × OD

Operating Temperature

-40°C to +105°C

We offer solutions tailored to specific customer requirements. 

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Applications

The ROV Tether Cable with Air Hose is designed for demanding subsea and marine applications, including:

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     ↗Subsea Mining Operations

↗ROV Systems

↗Marine Seismic Survey Systems







Case Study

For extreme cold environments, customized ROV tether cables are engineered to maintain flexibility, mechanical strength, and reliable performance under low-temperature offshore and polar operating conditions.

→ Low Temperature ROV Tether Cable Solutions

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Quality Testing & Control |      Manufacturing Process |


Manufacturing Process

RouLine industrial cables are manufactured through controlled processes covering extrusion, reinforcement, assembly, and final inspection. Below are examples of key manufacturing stages that demonstrate our production capabilities and quality control processes.

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→Cable Core Assembly Process           →Wire Stranding Process                      →Kevlar braiding process 


RouLine ROV cables are manufactured according to project-specific requirements, from conductor and reinforcement selection to cable assembly, forming, testing, and final inspection.

More Videos of ROV Cable Manufacturing →

   


Test Equipment

Industrial cables manufactured by RouLine are inspected using dedicated equipment for electrical, mechanical, and environmental testing. Depending on the cable design, testing may include high-voltage testing, insulation and continuity checks, tensile testing, flexing, temperature-humidity, salt-spray, and dimensional inspection. Testing procedures can be defined according to cable construction, operating depth, voltage rating, mechanical requirements, and applicable standards.  →View the Test Equipment in Use

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Ordering Information

Customization: Fully supported

MOQ: project-based negotiation

Standard Lead Time: 3-6 weeks after order confirmation

Custom Development Works

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